Rapid tooling is a fast and cost-effective way of making molds, usually used for prototyping or small-batch production. By using standard mold base systems and P20 tool steel or aluminum, the mold manufacturing cycle and cost can be significantly reduced.
The Advantages of Rapid Tooling
Short Lead Time
Lower Risk
Cost Saving
Faster Time to Market
Production Quality
Molds ready in as little as 10 days
Minimize upfront investment
Tooling cost reduced by 30%+
Bridge to mass production
Same quality as full-scale production
The Limitations Of Rapid Tooling
Simplicity
Product structures must be relatively simple
Quantity
Production volumes typically within 30,000 shots
Material
The products' raw material selection may be limited compared to full production molds
How We Make Rapid Tooling
DFM Analysis — within 2 working days after order confirmation
Design + Steel Cutting — proceed simultaneously after DfM approval
CNC Machining — cavity and core inserts, MUD checked, move to assembly
Auxiliary Components — machined and sent to assembly
Fitting & Polishing — tooling adjusted and finished